Log In Sign Up

Search for any green Service

Find green products from around the world in one place

Window cleaning

Singapore Safety Glass

Tag: food packaging

Lidl launches city-wide drinks packaging recycling scheme

Posted on by dishanth
Lidl launches city-wide drinks packaging recycling scheme

Shoppers will be able to deposit any single-use drinks packaging made from either PET plastic or aluminium, between 100ml and three litres in size. Barcodes must be attached and readable.

Collected packaging will be sent for recycling. Lidl is aiming to capture at least 10.5 tonnes of material every month.

The launch of the scheme is intended to go some way to preparing customers for Scotland’s nationwide deposit return scheme (DRS) for drinks packaging, which was due to launch last August but was delayed until March 2024.

Further delays could yet be announced due to backlash from some retailers, plus the fact that a UK-wide DRS is not due to launch until early 2025 at the soonest.

DRS initiatives see a levy placed on beverages, which customers can only claim back after returning their used packaging to a certified collection point for recycling.

But Lidl has elected not to add a levy to its beverages at present. Instead, customers will receive a 5p reward for every bottle or can returned, with no limit on the amount that each person can claim. They can receive the rewards as either a voucher for money off their next shop, or as a donation to Lidl’s charity partner in Scotland, STV Children’s appeal. The appeal supports children in poverty with education, mental health care, social activities and necessities like food and clothing.

Lidl GB’s chief commercial officer Richard Bourns described the initiative as “a win-win for all”.

He said: “We’re on a mission to eliminate all unnecessary waste, and with over 95% of our own-brand packaging now recyclable, reusable, or refillable we’ve been making great progress. We know that Lidl shoppers share this passion, and we hope that utilising this infrastructure, which might otherwise have been left dormant, will help to make recycling their cans and bottles even more convenient for them.”

 

 

 

 

Source   edie

Absolut Vodka in Paper Bottles

Posted on by dishanth
Absolut Vodka in Paper Bottles

Over 50 years ago, we were introduced to the concept of box wine – a wine that came in a box with a collapsible bag inside. The invention gained popularity because it was cheaper than other wines and spirits. Adding the integral tap in the bag made it easier to pour a glass of wine and store it. From an environmental standpoint, boxed wine is recyclable and easier to transport. Although glass is recyclable, it requires a lot of energy to produce and transport.

Switching to cardboard is less energy-intensive to produce and is a lot lighter in comparison to transport. Although boxed wine has been associated with being a cheaper quality wine, the quality has improved significantly over the years, with many winemakers packaging their products in boxes.

If wine can be packaged more sustainably, what about other types of alcohol? Swedish company Absolut Vodka wants to switch from glass bottles to paper bottles. As part of a pilot project, Absolut has made bottles out of 57% wood fibres certified by the Forest Stewardship Council. To prevent the liquid from leaking through, the bottles contain an integrated moisture barrier made from recycled plastic.

This pilot project is part of a collaboration with Paboco and the Pioneer Community. Paboco is a paper bottle company working towards creating the world’s first 100% bio-based and recyclable paper bottle. The paper bottle is recyclable as paper packaging and can be designed to hold many different products, from soda to sun location. The company has partnered with L’Oreal, the Coca-Cola Company, Procter & Gamble and many others to help introduce smarter and more sustainable packaging solutions into more significant markets.

Paboco is no stranger to packaging alcohol in paper bottles. They have been successful with beer company Carlsberg with their Fibre Bottle, made out of plant-based PEF polymer lining. The material is compatible with plastic recycling systems and can degrade in nature. The PEF, which is made out of natural raw materials, protects the taste and fizziness of the beer, and the outer shell helps to keep the beer colder for longer compared to cans or glass bottles.

Absolut Vodka has been testing these paper bottles for over a decade, and they are finally launching 500-millilitre paper bottles in select Tesco stores in Manchester, in the UK. The city of Manchester was chosen as a testing site because it had the recycling infrastructure to handle the bottles. Absolut also found that Manchester had higher household recycling rates than any other region in the UK.

Much like how wine boxes are lighter and less energy-intensive to transport, Absolut will calculate the carbon footprint of the paper bottles, which will be significantly lighter than their traditional glass bottles. The company is also collecting feedback from consumers, retailers and distributors and will use their findings to make necessary adjustments. They will also be working on developing ways to make the bottles from more than 57% paper and achieve a 100% paper bottle target.

While glass is a better option and can be used infinitely, compared to plastic bottles, it is pretty costly to recycle. Glass can only be recycled in furnaces that use high energy to reach high heat, increasing pollution. The switch to paper bottles could have a significant impact on the emission that comes from the food and drink industry. While Absolut Vodka is only one of many alcohol companies, it could be the inspiration needed to make the switch. We might see our liquor stores go from clanky, heavy glass bottles to lightweight paper ones in the near future.

 

 

 

 

Source  Happy Eco News

The Power of Responsible Sourcing

Posted on by dishanth
The Power of Responsible Sourcing

Climate change, circular economies, ESG and sustainability have all become business priorities over the past few years, with global supply chains sitting right in the middle of these issues – both as a major contributor to the problem and as an area of focus for improvements. Businesses must, therefore, purchase materials and products from companies that can show that they have good sustainability practices, from both a labour and manufacturing point of view.

The benefits of responsible sourcing and sustainable packaging

Responsible sourcing has been shown to influence consumers buying decisions, with studies suggesting that up to 70% of consumers would pay more for sustainably-produced goods. Businesses must therefore meet the increasing demand from consumers for products that are both environmentally and socially responsible.

Yet businesses are still learning when it comes to improving their responsible sourcing process, with Richard Howells, Vice President of Solution Management for Digital Supply Chain at SAP, describing it as an “evolving landscape,” allowing businesses the opportunity to combine sustainability initiatives with efficiency efforts and customer demand.

“While the ‘Amazon Effect’ has led to heightened consumer expectations for quick delivery, there is a similar demand for eco-friendly products,” Howell says. “In fact, 90% of Gen X consumers say they’d be willing to pay more for sustainable items – compared to 34% just a couple of years ago.

“In today’s market, for businesses to prosper and expand they must discover novel approaches to meet rising demands for ESG standards, placing greater emphasis on responsible sourcing.”

Responsible sourcing within procurement

For businesses to build a responsible and resilient supply chain, leaders need to acknowledge that procurement is the first step. “The procurement team begins the sourcing process by evaluating potential goods and materials that would make up the products made and distributed in the supply chain,” says Etosha Thurman, Chief Marketing & Solutions Officer, of Intelligent Spend and Business Network at SAP.

“In their evaluation, they are considering the environmental, societal, and economic impact of sourcing the materials. For example, potential risks with energy efficiency, water and land usage, and hazardous materials.”

To ensure businesses adopt responsible sourcing, leadership needs to set out clear definitions which align with the ESG goals of the organisation. Procurement professionals must also be educated about the necessary steps to ensure the goods and services under consideration meet the criteria.

Technologies role in responsible sourcing

In today’s rapidly evolving business landscape, technology stands as a pivotal ally in driving sustainability across the source-to-pay (S2P) and procure-to-pay (P2P) processes. By seamlessly integrating innovative solutions, organisations can navigate strategic sourcing, procurement, and supplier relationships while adhering to responsible and ethical practices.

“Technology can help organisations follow sustainable practices at every stage of the S2P and P2P process,” Thurman says. “In strategic sourcing, the right solutions can help analyse current and future spending, find and source from suppliers, ensure compliance and reduce risk with sustainability in mind. SAP Ariba Sourcing is a good example of a solution that enables users to prioritise suppliers that align with ESG goals.”

During the P2P process, Thurman reminds organisations that it is important to use solutions that help guide business users to make risk-aware and sustainable purchases, ensuring contract compliance with sustainable procurement policies. “The guided buying capability in SAP Ariba Procurement solutions can help guide employees to purchase from sustainable suppliers,” she adds. “Technology can also be a valuable tool in nurturing relationships with sustainable suppliers. Taulia’s Sustainable Supplier Finance solution allows users to reward suppliers that share their ESG qualifications with early payment incentives.

What’s more, to build a sustainable and risk-resilient supply chain, businesses need to establish strong relationships with key suppliers, which must be diverse. The supply chain data then needs to be monitored and analysed in real time, and investment needs to be made in technologies that can enhance supply chain visibility and agility.

“Efficient, effective technology can help businesses acquire and manage the data and information they need to measure compliance, minimise risk and boost sustainability,” Howells says. “Businesses must examine their value chains comprehensively, from sourcing raw materials to understanding the end product’s lifecycle. By adopting technology-driven solutions like blockchain and IoT, companies can ensure that their sustainability efforts extend beyond the surface level to every aspect of their operations.”

What’s more, SAP works with its partners to provide efficient solutions to business operations, while recognising the importance of monitoring and measuring not only cost, speed, profitability and customer service, but increasingly, emissions, waste, inequality and other sustainability and risk KPIs across the supply chain. This can be accomplished by connecting every process, contextualising every decision and collaborating with partners without obstacles. However, there is no one-size-fits-all solution for supply chain complexities.

Howell explains: “Buyers on SAP Business Network can choose vendors based not only on price and availability but also on human rights records and third-party sustainability ratings. Suppliers share human rights questionnaires to their profiles on SAP Business Network, where buyers can access them. Buyers are automatically notified any time a supplier they are doing business with updates their questionnaire. This saves suppliers time and helps buyers easily prepare for due diligence processes.”

Final thoughts

Embracing responsible sourcing is paramount for businesses aiming to navigate the evolving landscape of sustainability, satisfy consumer demands and enhance their growth prospects. Through integrating technology, fostering diverse supplier relationships and monitoring supply chain data, organisations can achieve a holistic approach to ESG standards, ensuring lasting positive impacts on both their operations and the wider world.

In a rapidly changing business environment, responsible sourcing stands as a gateway to sustainable success. By aligning with ESG goals, leveraging technology-driven solutions, and nurturing supplier relationships, businesses can forge resilient supply chains that not only meet current demands but also pave the way for a more environmentally and socially conscious future.

 

 

 

 

Source  Sustainability

JDE Peet’s announce new sustainable coffee packaging

Posted on by dishanth
JDE Peet’s announce new sustainable coffee packaging

JDE Peet’s is an American-Dutch coffee and tea company with a portfolio of over 50 brands including L’OR, Peet’s, Jacobs, Senseo, Tassimo, Douwe Egberts, Old Town, Super, Pickwick and Moccona.

In 2022, JDE Peet’s generated total sales of US$9.2bn, employed a global workforce of more than 20,000 employees and served approximately 4,200 cups of coffee or tea per second.

Pioneers: Sustainable packaging launch

JDE Peet’s have launched a first-of-its-kind packaging for its soluble coffee ranges as part of its net zero sustainability initiatives.

The paper packaging is recyclable and encourages consumers to reuse glass and plastic jars already in circulation.

“This is an important step in driving the sustainability agenda of our company and yet another sign of our leadership in innovation. We know that reducing packaging and promoting recyclability and reusability are increasing consumer needs,” says Fabien Simon, CEO of JDE Peet’s.

“By providing more sustainable solutions within soluble coffee, one of the world’s most beloved and consumed beverages, we can maximize our positive contribution in decarbonizing our own portfolios and the coffee market as a whole.”

Sustainability at the heart of coffee production

The packaging launch supports JDE Peet’s efforts to use 100% reusable, recyclable or compostable packaging by 2030 — 78% of its packaging is currently.

The company’s ESG initiatives operate throughout the brands, from sustainable sourcing, to burning waste coffee at factories to save landfill.

The Common Grounds programme champions an inclusive and regenerative ecosystem comprised of three pillars:

  • Responsible Sourcing — championing regenerative agriculture to enhance livelihoods and positively impact our planet. JDE Peet’s achieved its goal of 100% responsibly sourced palm oil by 2025 three years early.
  • Minimizing Footprint — striving towards a planet-positive supply chain through innovation and collaboration on sustainable solutions. JDE Peet’s has achieved zero waste-to-landfill at 22 of its 43 manufacturing facilities, and is aiming for all 43 by 2025.
  • Connecting People — engaging colleagues and communities to support wellbeing and promote equal opportunity. JDE Peet’s have 40% women in leadership positions, a target it had set for 2025.

“Having set carbon reduction targets with the science based targets initiative, we priorities energy efficiency projects,” says Dyfrig Davies, Engineering Manager at the JDE Coffee Manufacturing Factory in Banbury, UK.

“We’ve committed to these targets and now we have to deliver them. we’re taking action for humanity — and doing right by the planet is the right thing to do for our business as well.”

Candy Bar Wrappers Go Plastic Free

Posted on by dishanth
Candy Bar Wrappers Go Plastic Free

For the first time since its launch in 1936, Nestlé is changing the packaging of their famous Mars candy bar wrapper for a more environmentally friendly alternative.

Traditionally, candy bar wrappers are made out of a combination of aluminum and plastic. These materials are difficult to recycle because of how hard it is to separate the two materials. Moreover, the plastic is not biodegradable and can take 10-20 years to decompose. This is at the risk of pieces remaining in the environment longer than that. At the end of their short life, candy bar wrappers will inevitably end up either in landfills or the environment.

New Jersey based TerraCycle has implemented a candy bar wrapper recycling program to address this problem, collecting used wrappers from individuals and institutions.

Candy bar wrappers are recycled at TerraCycle through a process called mechanical recycling. This process involves shredding the wrappers into small pieces, washing them to remove any contaminants, and then melting them down to create new plastic pellets. These pellets can then be used to make new products, such as benches, flower pots, or playground equipment.

TerraCycle offers a variety of recycling programs for candy bar wrappers. These programs are available to individuals, schools, businesses, and organizations. To participate in a program, the only cost is to purchase a collection kit from TerraCycle. The collection kit includes a shipping label and a prepaid shipping box.

Once you have purchased a collection kit, you can collect candy bar wrappers. You can collect wrappers from your own home, school, or workplace. When the collection kit is full, you can ship it back to TerraCycle for recycling.

Nestlé Steps Up

Nestlé is taking the problem of candy bar wrapper waste one step further by completely changing what their chocolates are packaged in. The company is piloting a program to wrap its Mars bars in recyclable paper.

The company also announced that it would be switching the plastic packaging on KitKat bars to 80% recycled plastic, allowing them to be recycled at supermarkets across the UK or put in household recycling bins in Ireland. This is an initiative that could save 1900 tonnes of CO2 annually.

In addition, the company is looking to explore new types of packaging. Nestle is investing hundreds of millions of pounds to redesign thousands of types of packaging. This investment will be put towards meeting its goal of reducing the use of virgin plastics by one-third by 2025. The company also plans for over 95% of its plastic packaging to be designed for recycling by 2025.

Nestlé’s Institute of Packaging Science has been working since 2019 to develop the next generation of packaging materials. In addition to recyclable packaging materials, they are looking at developing refillable or reusable packaging and how to incorporate compostable and biodegradable materials. The Institute’s strategy focuses on five pillars, all of which are linked to reducing waste:

  1. Reducing the use of plastic packaging material
  2. Scaling reusable and refillable systems
  3. Designing better packaging materials
  4. Supporting infrastructure to help make recycling easier
  5. Shaping new behaviours

Nestlé is a global food and beverage company that has been criticized for its water bottling operations. Critics argue that Nestle is extracting too much water from local communities, often with no meaningful compensation to local jurisdictions and areas already facing water shortages. Some have argued that the company doesn’t sell water; the company sells single-use bottles. Bottles that contribute to pollution and environmental damage.

The need for bottled water, is of course, a marketing ploy. Critics argue that Nestle’s marketing campaigns make bottled water seem like a healthier and more convenient alternative to tap water, even though there is no scientific evidence to support this claim.

The plastic-free Mars bars will be available at 500 Tesco stores in the UK for a limited time.

 

 

 

 

Source  Happy Eco News

UAE to Ban Single-Use Plastic January 1, 2024

Posted on by dishanth
UAE to Ban Single-Use Plastic January 1, 2024

In one of the world’s most crucial oil pricing regions, single-use plastic will be all but eliminated on January 1, 2024.

In 2017, we came to the island of Bali approximately halfway through a 10-month trip around the world with my family. We had been looking forward to the beaches and surfing for months, but when we arrived, we found them polluted with single-use plastic of all types. Due to a proliferation of corporate peddling of plastic convenience items but no meaningful way to manage trash or recycling in the communities, the local population discarded their waste in local ravines. The waste, flushed out to sea by winter monsoons, was deposited upon the (formerly) pristine beaches.

It is wonderful, therefore, to read that the United Arab Emirates (UAE) recently announced a ban on single-use plastic items, from cutlery to cigarette butts. The ban is part of an effort to reduce the plastic waste in the world’s oceans, a number generally estimated at around 8 million new tons each year. The announcement brings hope to environmentalists worldwide, showing us that even countries with an economic interest in oil-based plastic production are stepping up to make positive changes.

By banning single-use plastic products, the UAE is taking a big step forward regarding sustainability. Not only will this help reduce the amount of plastic waste in the ocean, but it will also encourage people to make more sustainable choices when they shop or eat out.

According to a 2019 report from the World Bank, the UAE ranked 11th in per capita consumption of single-use plastic. The report states that 11 billion single-use plastic items in the UAE are consumed annually, an average of 4.8kg per person or about 4 million tonnes per year for the entire country. This number contrasts with the global average of 3.25 kilograms per person. For reference, the highest-ranking countries for plastic waste are Japan, with 8 million tonnes and the USA, with 7.2 million tonnes, but a much higher population, resulting in lower per capita rates.

The United Arab Emirates (UAE) will ban most single-use plastics starting January 1, 2024. The ban includes everything from food packaging to plastic bottles, cotton sticks, crackers and chip bags, wet wipes, balloons and even balloon sticks that contain plastic. They also include cigarette butts and compostable plastic shopping bags, which while a good idea when used properly, often end up in the environment and can take decades to biodegrade outside a civic composting facility.

The UAE has introduced incentives for businesses to switch to reusable packing. They include subsidies for investments in reusable packaging, tax incentives for companies that reduce their plastic consumption, and grants for research projects on reducing plastic waste. The government has also introduced a new “Plastic Smart” program encouraging citizens to reduce their use of single-use plastics. It also enables businesses to reward customers who bring reusable items.

With these incentives in place, many businesses in the UAE have already begun to take steps to reduce their plastic consumption. For example, many hotels and resorts have started replacing plastic straws with paper or metal alternatives, while others are providing refillable bottles to customers instead of single-use plastic ones.

The immediate environmental benefits of the UAE’s ban on single-use plastics are apparent. By eliminating single-use plastics, the UAE will significantly reduce the amount of plastic waste in the ocean every year. This plastic ban, in turn, will prevent the destruction of marine life and reduce the risk of pollution from microplastics in the food chain and the greenhouse gasses emitted as plastic degrades over time.

The UAE is one of many countries to reduce plastic pollution in recent years. Countries like Canada, China, France, and the UK have also implemented similar bans. With continued effort, single-use plastics can be reduced or eliminated in the coming years.

 

 

 

 

Source Happy Eco News

Packaging Solutions You Can Eat

Posted on by dishanth
Packaging Solutions You Can Eat

Tomorrow Machine has designed GoneShells, a biodegradable juice bottle made from potato starch.

Most of the packaging we use today is single-use, meaning it’s meant to serve one purpose and then discarded after. On top of that, a lot of the packaging cannot be recycled due to the assortment of materials used to make them. Globally, we produce about 400 million tons of plastic waste yearly and the plastic containers we throw away take up to 450 years to degrade. A Swedish product design studio specializing in package, product and food concepts may have a sustainable solution to our wasteful plastic consumption.

The designers have created GoneShells, a biodegradable juice bottle. The bottle is made from a potato-starch material and coated in a bio-based water-resistant barrier on both the inside and outside to preserve the liquid it contains. The packaging can be home-composted, eaten or dissolved in water. The bottle is designed to be peeled into a spiral formation, similar to peeling an orange. Doing so breaks the barrier and immediately begins the material’s decomposition process. As long as the decomposition process isn’t activated, the packaging works similarly to a traditional plastic bottle.

The product was designed to tackle landfill waste and address the lack of recycling and industrial compositing facilities in some parts of the world. The designers also wanted to create packaging that would last the same amount of time as the contents inside. The designers are also using existing equipment designed to process fossil fuel-based thermoplastics. These methods and inexpensive raw materials will help bring GoneShells to markets. The only other thing the designers are working on to make this packaging 100% sustainable is the foiling letters that appear on the bottles. They are working on a printing solution that will follow the bottle concept.

Tomorrow Machine is also known for its This Too Shall Pass line, where the packaging is made with the same short life span as the food they contain. Their olive oil packaging is made out of caramelized sugar coated with wax. To use the contents inside, you crack it open like an egg. Once it is open, the wax no longer protects, and sugar and the package will melt when it comes in contact with water. Their smoothie packaging is made of agar-agar seaweed gel, and water is designed for drinks with a short life and needs refrigeration. It can be opened like a juice box by picking the top. Like the GoneShells, their packaging for Basmati Rice is wrapped in beeswax and can be opened by peeling the packaging.

Tomorrow Machine has a very innovative way to reduce single-use waste. By introducing GoneShells to markets worldwide, we can reduce the raw materials used to produce plastic and drastically minimize the waste that ends up in the landfill every year.

 

 

 

 

Source Happy Eco News

 

Pepsico promises pepped up packaging position

Posted on by dishanth
Pepsico promises pepped up packaging position

PepsiCo yesterday announced a new global packaging goal to double the percentage of beverage servings it sells through reusable models from 10 to 20 per cent by 2030, vowing to deploy “disruptive innovation” to boost the use of refillable drinks packaging worldwide.

Unveiled as part of the soft drinks giant’s PepsiCo Positive (pep+) sustainability strategy, the company said the new target would build on its $3.2bn investment in 2018 to acquire SodaStream and its decision to sign up to the New Plastics Economy Global Commitment.

The new commitment to boost packaging reuse across its products is also designed to help deliver on the company’s overarching target to reduce virgin plastic per serving by 50 per cent by 2030 and deliver net zero emissions by 2040.

The company said it would pursue a four-point plan to meet the new target which would see it expand its SodaStream business, including to commercial customers; build out its refillable plastic and glass bottle offerings in partnership with PepsiCo bottlers; expand its fountain drinks business that make use of reusable cups; and work to boost the market for powders and concentrates.

PepsiCo said it already has reusable packaging solutions on offer in more than 80 markets, including refillable and returnable glass and plastic programs in a host of major markets including Mexico, Guatemala, Colombia, Chile, Germany, and the Philippines.

“Fundamentally transforming the traditional beverage consumption model will require making reusable and refillable options accessible and convenient, at scale, for European consumers – and that’s what we aim to do,” said Katharina Stenholm, chief sustainability officer at PepsiCo Europe. “This is complementing our continuous efforts on scaling recycling. Europe is leading the way in accelerating investment in disruptive technology and innovation to work towards our new packaging goals. Through collaboration with our partners and European institutions, we are committed to creating a viable circular economy for beverage packaging in Europe.”

The new target was welcomed by Sander Defruyt, the Ellen MacArthur Foundation’s Plastic Initiative Lead, who urged other leading drinks brands to follow suit.

“We know we cannot recycle our way out of this plastic pollution crisis,” he said. “By avoiding single-use packaging waste in the first place, reuse business models are an important part of creating a circular economy. Our latest Global Commitment report illustrated the lack of progress on reuse across the industry, and highlighted a lack of ambition when it comes to reuse strategies. We welcome this significant step forward by PepsiCo and we hope other global brands will follow suit and similarly set quantitative reuse targets helping to reduce their use of virgin plastics in packaging.”

The news comes just days after the European Commission unveiled sweeping new plans to crack down on packaging waster, which include proposals to ban a host of single use packaging products and promote the use of reusable options where possible.

 

 

 

 

Source BusinessGreen

PepsiCo UK invests in sustainable food packaging innovations

Posted on by dishanth
PepsiCo UK invests in sustainable food packaging innovations

PepsiCo UK, Walkers parent company, is introducing cardboard boxes for its multi-packs of crisps in a bid to remove tonnes of plastic from its supply chain
PepsiCo UK has recently announced a £14mn investment in new sustainable food packaging innovations that will remove 250 tonnes of virgin plastic from its supply chain annually.

The outer plastic packaging on millions of Walkers 22 and 24 bag multipacks will be replaced with a new cardboard design which reduces the amount of virgin plastic the company uses.

“We are constantly exploring new scalable solutions and this investment marks an important step forward, delivering a huge reduction in virgin plastic across some of our best-selling ranges, while also helping to tackle our carbon footprint,” says Simon Devaney, Sustainable Packaging Director, PepsiCo UK & Ireland.

“Reducing virgin plastic across our supply chain is a key part of our commitment to creating a world where packaging never becomes waste.”

After a successful trial with Tesco, the new and improved multipack outer packaging will be on-shelves in all major supermarkets in the UK in the coming weeks.

 

 

Saving 250 tonnes of plastic from the supply chain

Alongside the new packaging design, PepsiCo has also invested in a new stretch film to wrap around its pallets before these are distributed to retailers.

This new film is produced using nanotechnology which puts tiny air bubbles into the film to reduce the amount of plastic used, while retaining the same strength and stretch needed to protect the crisps as they travel to stores across the country.

According to the company, the use of this new technology will lead to a 40% reduction in virgin plastic year on year, compared to the previous film. Reducing the amount of fossil-fuel based virgin plastic in the shrink wrap will also reduce the company’s annual carbon emissions by 465 tonnes.

The investment marks a major step towards PepsiCo’s goal of eliminating virgin fossil-based plastic from its crisp and snack bags across Europe by 2030.

In the UK, the company is also planning to trial new solutions, including packaging made from recycled plastic for its snack bags. This all forms part of PepsiCo Positive, the company’s health and sustainability transformation plan, which includes an ambition of reaching net zero emissions by 2040.

 

 

Source edie

Reduce food waste with processing and packaging solutions

Posted on by dishanth
Reduce food waste with processing and packaging solutions

It’s not hard to make the case for why tackling food loss and food waste is important to sustainability. About one-third of food produced globally never gets consumed. And food waste accounts for about 8 percent of global greenhouse gas emissions.

The food and beverage industry has a role to play by reducing food waste in companies’ operations, and by giving consumers products that are less likely to lead to waste. There is good reason (beyond sustainability) for the industry to pay attention — whether you’re a retailer, a manufacturer or a food brand — because consumers care about this issue. According to the Tetra Pak Index 2020, 77 percent of consumers say food waste is a concern, putting it on par with climate change.

Before we get to the role of industry, it’s important to understand the difference between food loss and food waste. Food loss is caused by inefficient growing, processing or preservation — in other words, food that fails to make its way to retail. A number of considerations in food manufacturing can reduce food loss. Increasing efficiencies can reduce product loss before food even leaves the factory, in addition to a number of other sustainability benefits.

Food waste occurs at the stages of distribution, retail and consumption by consumers. Because it’s driven by the short shelf life of food, we can ensure food is packaged to optimize shelf life. A variety of factors can protect and extend the life of the product.

Let’s take a closer look at these solutions.

 

Implementing a methodology like Total Productive Maintenance (TPM) will help improve the overall productivity of a plant, including mapping the sources of food loss and waste. Image courtesy of Tetra Pak.

 

Understanding where food loss happens in manufacturing

Once raw ingredients arrive at a plant for processing, there are many reasons those ingredients don’t make it out of the factory. The first step in tackling food loss at the factory is understanding where it is happening.

Modern automation systems, such as Tetra Pak PlantMaster, enable food and beverage manufacturers to track all product movements within their facilities. This data allows them to build a baseline to understand where and why food loss is happening, and where investments can be made for improvements.

Another way to understand and reduce food loss at the plant is by implementing a methodology such as Total Productive Maintenance (TPM). TPM is a holistic approach to working and equipment maintenance that aims to reduce stops and breakdowns. This method will not only help improve the overall productivity of a plant, but also help in mapping all the sources of waste and loss. For example, plant operators may find they are having a lot of starts and stops in the packaging process, which leads to liquid food loss. By implementing TPM, one food and beverage manufacturer was able to reduce its food loss by 3.6 million pounds.

Another pain point in processing with a significant amount of liquid food loss is the mix phase when the processing system switches from water to product and vice versa. This mix phase transition occurs between every batch, typically with numerous batches per day, per processing system. Recently at one of my customers’ sites, we implemented a solution that lessens the duration of the mix phase without compromising on product quality. This resulted in a 20.5-gallon reduction in product loss per transition, saving the company more than 24,500 gallons of product per system, per year. These savings can add up quickly.

Quality loss is another area to look at, and which would a focused improvement project under the TPM methodology would address. When manufacturers conduct internal quality sampling, they are de facto creating food loss. And some manufacturers are sampling up to 2 percent of their finished product. Once a sampling plan can be standardized, the sampling rate is reduced from 1 percent to 1.2 percent without compromising on quality or food safety.

 

Minimize food waste with packaging

Once food has escaped being lost during the production process, ample other opportunities can prevent it from becoming food waste. While food and beverage manufacturers don’t have much control over what logistics operators, retailers or consumers do, they can determine the packaging. The right packaging can extend shelf life and increase the odds of being consumed.

At the most basic level, good packaging must keep food safe to eat and free from bacteria or other contamination. A package is a physical barrier that keeps oxygen, water vapor and other particles out. Some packages protect from light, and others are used with processing techniques that extend shelf life.

A package should also protect the quality, integrity and taste of the product to ensure consumers don’t throw it out. Especially if your products contain functional, value-added ingredients, such as omega-3 fatty acids or vitamins, you need a package that will not compromise their effectiveness, bringing benefits to the consumer.

One final packaging consideration: Does it need to be chilled throughout the supply chain? Packages that require refrigeration are susceptible to spoiling if something goes awry during chilled transportation and storage to retail, or if consumers fail to get them into their fridge at home. However, a package that is shelf-stable will be perfectly fine unopened even if the power goes out. As an added bonus, a package that doesn’t require chilled transportation will cut down on transportation-related energy needs, while still maintaining the quality of the product and preventing food waste.

Having sound, thoughtful approaches to food processing and packaging is the entry point on the road to preventing food loss and waste. By optimizing processing, you’re ensuring more food makes it out the door and on its way to consumers. And by making smart packaging choices, you can ensure that products have a higher success rate of making it through the supply chain and being enjoyed by consumers.

 

 

Source  GreenBiz