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Table Salt in Plastic Recycling

Table Salt in Plastic Recycling

As far back as 6050 BC, salt has been used for various purposes, including religious offerings and valuable trades. The word “salary” was derived from the word salt because it was highly valued, and production was legally restricted in ancient times, so it was historically used as a method of trade and currency.

Table salt is an important and inexpensive kitchen staple today and is used for various uses, including seasoning, food preservation, food texture, cleaning,  and boiling water. We even use salt in healthcare (such as for cleaning wounds) and for deicing roads and sidewalks. But now table salt is entering a new domain: plastic recycling.

Researchers from Michigan State University are proving that salt in plastic recycling has the properties to outperform much more expensive materials that are being explored to help recycle plastics. The MSU team uses pyrolysis to break down the plastics into a mixture of simpler carbon-based compounds, including gas, liquid oil, and solid wax. Pyrolysis is the process of heating an organic material in the absence of oxygen.

One of the challenges of plastic recycling has always been an undesirable wax byproduct, which accounts for over half of the pyrolysis output. The wax obtained from the pyrolysis of waste plastic is generally regarded as a low-value product that requires further treatment in a refinery for it to be considered valuable as chemicals, diesel, petroleum, and gasoline.

Salt in plastic recycling is used as a catalyst to pyrolyze polyolefins (the family of thermoplastics that include polyethylene and polypropylene); the MSU team produced mostly liquid oil that contains hydrocarbon molecules similar to what is found in diesel fuel, which is not suitable for producing new polymers. There was no undesirable wax; over 50% is generally seen when platinum on carbon or aluminum is used as a catalyst. In this experiment, the result was 86% liquid form and 14% gas.

Using salt in plastic recycling as a catalyst also means the salt can be reused simply by washing the liquid oil with water. The team also found that table salt helped in the pyrolisis of metalized plastic films commonly used in food packaging, such as potato chip bags, which currently aren’t being recycled.

Because table salt is relatively inexpensive, using salt in plastic recycling could drastically reduce the costs associated with these processes. The researchers found that table salt can offer a transformative approach toward an inexpensive (4 cents per kg) and efficient pyrolysis methodology for converting mixed plastics waste to useful hydrocarbon products.

The use of table salt in plastic recycling is a relatively new phenomenon. Traditionally, salt has not been used directly in plastic recycling processes. It has been used indirectly in cleaning and preparing plastic items. It can be used as an abrasive agent to help scrub any residues. It is also used to scrub off adhesive labels from plastic containers.

In recycling facilities, electrostatic separation processes are used to separate different types of plastic based on their electrostatic charges. Salt can affect the conductivity of plastics and help in the separation. Furthermore, the traditional recycling process typically involves mechanical methods such as shredding, melting, and extruding rather than chemical reactions that involve salt. This study can drastically change the way plastic is recycled.

The salt in plastic recycling study from Michigan State University is still in its initial phases. Still, if it catches on, it could be an important movement towards how we recycle plastics and can result in more plastic being recycled and repurposed. It’s fascinating that something so simple and abundant, like table salt, can be used to help tackle one of the world’s most pressing issues.

 

 


 

 

Source   Happy Eco News

ECONYL Sustainable Nylon Alternative

ECONYL Sustainable Nylon Alternative

Nylon is the stretchy material found in underwear, hosiery, activewear, swimwear, and even umbrellas. It was the first fabric to be made in a laboratory. Nylon is made out of crude oil and is very energy-intensive to produce. Producing nylon creates nitrous oxide, which is 300 times more potent than carbon dioxide. Large amounts of water are needed to cool the fibres along with lubricants, which can become a source of contamination. Moreover, nylon is not biodegradable. If it makes its way into the oceans, it will degrade to thin fibres and small particles that wildlife can digest.

Many designers and fashion brands want to use a sustainable nylon alternative in their garments, but it is difficult to find them. One new sustainable nylon alternative is called ECONYL, a trademark of the Italian plastics company Aquafil. Sustainable nylon alternative ECONYL is made up of nylon waste, including fishing nets, fabric scraps, carpet flooring, and industrial plastic. The nylon waste is recovered and converted into new yarn. This regenerated nylon can be recycled, recreated, and remoulded repeatedly. ECONYL is chemically identical to nylon 6, which means it has the same characteristics as traditional nylon and can be used in the same ways.

The ECONYL Regenerative System happens in four steps.

  1. They rescue waste like fishing nets, fabric scraps, and industrial plastic from all over the world. The waste is sorted and cleaned to recover all of the nylon possible.
  1. Through radical regeneration and purification, the recovered nylon is recycled back to its original purity, allowing the quality of ECONYL to reflect that of fossil-based nylon.
  1. The recycled nylon is processed into new yarns and polymers for fashion and industrial brands.
  1. These brands can use ECONYL to create new products. Once the products containing ECONYL are no longer useful to customers, they can return and be regenerated again.

According to the ECONYL website, for every 10,000 tons of ECONYL raw material produced, they can save 70,000 barrels of cruise oils and over 65,000 tonnes of carbon dioxide emissions. Switching to sustainable nylon alternative ECONYL also reduces the global warming impact of nylon by up to 90% compared with the material from oil.

Using abandoned fishing nets to make ECONYL helps to clean up the oceans and helps reduce the risk of marine animals getting entangled by abandoned nets. ECNOYL has teamed up with many take-back organizations to collect the materials used in creating their regenerative nylon. They have two carpet facilities in the US where they collect nylon 6. They also work with the Healthy Seas Foundation to collect recovered fishing nets.

ECONYL has teamed up with over 100 brands (many are swimwear and activewear brands) to include this sustainable nylon alternative in their products. Gucci, for example, launched its own recycling program to convert textile scraps into new ECONYL yarn. Gucci has also used ECONYL to create sustainable nylon alternative handbags. In 2023, Stella McCartney launched its first-ever close-the-loop garment, a parka made from ECONYL that is designed to be returned and regenerated into new yarn at its end-of-life. Adidas has been known to incorporate ECONYL into some of their swimwear designs.

We are also seeing ECONYL used in interior brands like Pottery Barn to make rugs and car brands like BMW and Mercedez-Benz to produce their car floor mats. BMW also uses ECONYL in various interior trims, such as seat covers, door panels, and dashboard components.

As more brands begin to use ECONYL in their designs, we may eventually see a phase-out of traditional, fossil-fuel nylon. This sustainable switch will help the design and fashion industries become greener, our oceans cleaner, and help to create bigger importance on recycling and regenerating used materials.

 

 


 

 

Source  Happy Eco News

Panasonic will begin using recycled battery components from Redwood materials this year

Panasonic will begin using recycled battery components from Redwood materials this year

Panasonic will begin using copper from recycled batteries supplied by Redwood Materials to manufacture new lithium-ion batteries at its factory in Nevada later this year. According to TechCrunch, the first recycled material from Redwood will be copper foil, a vital component of the anode side of a battery cell. The anode is typically made of copper foil coated with graphite. Redwood will begin producing the copper foil in the first half of 2022 and Panasonic will start using it to make new lithium-ion cells by the end of the year.

Last September, Redwood Materials announced plans to produce critical battery materials in the United States. It is building a $2 billion factory that will produce cathodes and anode foils with a projected annual volume of 100 gigawatt-hours worth of materials by 2025. That’s enough batteries made from recycled materials to power 1,000,000 electric cars.

“Our work together to establish a domestic circular supply chain for batteries is an important step in realizing the full opportunity that EVs have to shape a much more sustainable world,” said Allan Swan, president of Panasonic Energy of North America during last September’s presentation.

The announcement marks Panasonic’s push to use more recycled materials, which in turn helps it reduce the amount of newly mined raw materials it must rely on. It also shows how Redwood continues to grow its business.

 

Image courtesy of Redwood Materials

 

Redwood Materials was founded by former Tesla CTO JB Straubel in 2017 with the mission of creating a circular supply chain. Have you ever heard of a similar effort to take old infernal combustion engines, melting them down, and using recycled iron, steel, and aluminum to make new engine blocks, camshafts, crankshafts, pistons, cylinders, and connecting rods? No, you bet your sweet bippy you haven’t.

Redwood Materials recycles scrap from battery cell production as well as batteries from cellphones, laptop computers, power tools, power banks, scooters, and electric bicycles. It extracts materials like cobalt, nickel, and lithium, which it supplies back to Panasonic and other customers to make new cells. Redwood says it is also working with Amazon and AESC Envision in Tennessee. The objective is to create a closed loop system that will ultimately help reduce the cost of batteries and offset the need for mining.

Anti-EV advocates like to scream at the top of their lungs that making batteries for electric vehicles will create lots of pollution, conveniently ignoring the massive pollution caused for the past 100+ years by the fossil fuel industry. Hopefully, news of successful battery recycling operations like Redwood Materials and Li-Cycle will stop their constant yapping.

Stanford researchers are working on ways to inject new life into the lithium used in today’s batteries. The truth of the matter is that electric cars are sparking a whole new interest in a circular economy, something that was never possible when gasoline and diesel engines ruled the roads. That is excellent news for any humans who think it would be nice to keep the Earth habitable for future generations.

 


 

Source CleanTechnica